Entry Series; Mid Range Series; Enterprise Series; VMs; February 3, 2021 Actually in all types of roofing you can get incidental moisture when there is a hard driving rain. You will typically see purlins used for re-roof project over existing … underlay lapped over gutter edge purlin rafter anti-ponding board. Metal roofing offers an excellent option for replacing these standard roofing materials at the end of their lifespans. Furring strips must be designed to provide adequate uplift resistance. Several options may be available depending on the project. Typical roofing construction will last somewhere between 5 and 20 years. CondenStop is delivered in coils of 2100 square feet with a diameter of about 40 inches. Nobody wants to give me the tried and true method for a drip-free installation over purlins. The insulation then attaches to the underlayment, and should you ever have to remove a piece of metal, for … This problem can be alleviated however with the use of synthetic underlayment. ft.) GCP invented fully-adhered roofing underlayments GCP invented fully-adhered roofing underlayments more than 35 years ago. Applications where this product fits are self-storage, agriculture, or any steel buildings with large open spaces.”, The company entered the U.S. market in about 2009 with one distributor. You can also choose to install the metal roof over a Titanium underlayment. Other three-dimensional materials are attached on the top of the underlayment; these are usually roll goods that are either breathable or non-breathable.”. They give added support to the roof and also provide a nailing surface for the end panels and drip … Yellow Pine wood purlins Design Wind Pressure Fastener Pattern Fastener Spacing 1x4 Wood Purlin Spacing 1x4 Purlin Screw Spacing into Plywood -63.5 psf Type A 24 " o.c. What types of underlayment are available for metal roofing and which is the best choice for your design or installation? Where Fortinet Ninjas hang out. A major benefit of having the CondenStop applied in the manufacturing process is that it means faster installation time in the field. Some three-dimensional mats go over any underlayment material. What does it do and is it … Additionally, wood shakes are often uneven and thus may also provide an unacceptable surface on which to lay your new metal roof. Colbond also make three-dimensional mats for green or vegetative roofs and other related products. Many people think breathable means from one side through to the other. “Our product will be part of the metal panel manufacturer’s end product so the CondenStop brand might be known or it may be branded with the roofing panel manufacturer’s label. It also does some sound control because it acts as a resilient break between the metal and the roof, which is a concern in certain types of buildings, such as churches and schools, when there’s a big downpour.”. Either way, we support our customers with training and with workshops for contractors.”. “Now there are about 54 different brand names of underlayment in the market and four generations of underlayment - saturated felt, nail down, breathable and 3D breathable. There are two ways to do this - put in firring/nailing (though nails are not used any more for this) strips or purlins (in steel frame construction) on the roof to support it, or place the metal roofing directly on a flat surface like foam insulation board or the roof sheathing (with roof water barrier in the correct position in the layer). In extremely hot temperatures, the asphalt may bleed causing residue to be on the worker’s shoes and potentially on the new roof. The fleece for the product is manufactured in the Netherlands and distributed throughout the United States from the Indiana location. More Information: See How to Install Metal Roofing Fasteners. Anyone putting on high-end cladding such as metal roofing would be advised to consider synthetic because of its long life span. Plus, the current emphasis on creating more energy efficient or more airtight buildings can actually trap moisture inside the building. From the 2012 IBC (International Building Code) Table 2304.6.1 – over framing spaced 24 inches on center, 7/16” OSB fastened with 8d common nails six inches on center at the edges and in the field will support a maximum design wind speed (Vult) of 110 mph (miles per hour) in Exposure B or 90 mph in Exposure C. … The company has chosen a local approach to the market through its U.S. representative and now has a roll forming company in Indiana supplying and selling CondenStop. No matter the roofing material, preventing or minimizing condensation can be achieved with careful design of a building’s roof system including the use of vapor retarders, insulation, ventilation, or moisture barriers. When installing, you’ll also want to consider these other tips: Many panels are made to go over a solid substrate, this includes Climaguard, Horizon 16, Ultra-loc and 5-v Crimp. CondenStop is delivered with an applied hot melt adhesive and a release foil protecting it. This effectively gives it a way to drain out and dry so the moisture doesn’t ultimately go in and cause a leak or cause the material to rot.”. Do all roofing projects require purlins? Synthetic fibers are very strong, UV treated and last forever. It’s only one way breathable and needs a ventilated envelope with circulation. Two other types include: SBS Modified Bitumen, peel-and-stick underlayment that will not allow moisture to penetrate the underlayment; and Anti-Con, which absorbs the same way but is applied to the roofing panel by the manufacturer before it gets into the field. Customers who have tried the product say they can get more jobs done in a shorter time,” Konijn notes. 24 " 12 " -101.0 psf Type B 24 " o.c. But the highest use is with metal roofing. Just install the roof over the purlins. Note: Under many circumstances, it is possible to install a new metal roof over the top of existing asphalt shingles – even if there are two layers of asphalt shingles. Our products may be used as a carrier for plants, or seed for pre-vegetation prior to assembly on the green roof,” he adds. If you opt to put the metal roof atop current roof shingles, it needs to be done in combination with a synthetic underlayment (recommended). When replacing a slate roof, the old roof should first completely be removed. Metal panels are to be screwed directly into the purlins. Third Underlayment Layer. Place corner pieces where panels will meet bends at the edge of the roofing. Reply. Use your judgment to determine spacing per your geographic location, weather conditions and of course your local building codes. This insulation should meet the standards for proper thickness, R-value and provide a good vapor barrier while not being too thick or bulky as that can cause the metal roof to fit improperly. If your metal roof is going on top of asphalt shingles, then there is already an underlayment… It’s also important to make sure you’re using the right plywood for the job. “Putting purlins on the roof is time consuming and sometimes not desirable. Another thought, if you plan to spray foam insulation onto the underside of a metal roof on purlins, install some type of underlayment (Tyvek, etc.) Consequently, the most feasible option might be to use fiber board to fill open spaces between the purlins. Ours is adhered directly to the steel so you don’t have moist air migrating through our fleece through the steel. One of his Coldbond’s products, Enkamat, creates an air space between the underside of the metal roof and the secondary weather barrier, which may be composed of either paper or a breathable waterproof membrane. Additional screws and fasteners should be installed around eaves, ridges, hips and gables as they are more susceptible to wind uplift. A covered patio may not need an underlayment. The material needs to comply with ASTM D1970, “Standard Specification for Self-Adhering Polymer Modified Bituminous Sheet Materials Used as Steep Roofing Underlayment for Ice Dam Protection” and be installed per … Yes, you should use some sort of underlayment. Choose your screw size based upon the thickness of the decking material. It is also resistant against problems like acid rain and corrosion. Use 1 1/4-inch nails to cover the outline of the roof with strips of metal eave flashing, also called edging. Doesn't provide the flattest surface for the metal roofing to be installed over, each course of shingles is about a 1/8″ higher than the course just below it. 5 Screw fasten the purlins using fasteners directly screwed into the trusses or rafters. It works ideally with above sheathing ventilation when you have a ceiling with spray-on insulation and an open space or attic,” Konijn says. In the early 2000s, there were a handful of synthetic underlayment products all trying to wrestle a sliver of the market away from asphalt felts. I am thinking about doing my roof myself and was wondering if you would recommend covering my entire roof in ice and water. To help evaluate solutions, we asked some experts in condensation control products to offer their different views on how to prevent or resolve the issue. Ribbed Steel over Roof Purlins is good for most applications on sheds, garages and barns. Yellow Pine wood purlins Design Wind Pressure Fastener Pattern Fastener Spacing 1x4 Wood Purlin Spacing 1x4 Purlin Screw Spacing into Plywood -71.0 psf Type A 24 " o.c. This should then be followed up with galvanized steel hat channel (preferred method) or 1” x 2” furring strips. You may potentially save costs by doing spot repairs before installing the new roof in lieu of a complete tear off. If looking for a roof with a longer life span, aluminum is your best option. We do recommend it, however. They are installed on top of the roof rafters with a felt underlayment or vapor barrier installed on top. The key is the thin breathable film between the layers of non-woven.”. Breathable underlayment is rated by perm, which is also described as water vapor transmission. “With our product we are not trying to prevent condensation but to control it through the use of very highly absorbent fleece that is adhered to the interior side of the steel panels at the panel manufacturer’s site. Metal roofing panels rated for "architectural use" attached to purlins (horizontal pieces of wood or metal fastened to roofing trusses) are structurally sound when installed according to your roofing manufacturer's instructions and local building codes. We use “Self-adhered” underlayment and then nail shingles over it. Now there is a third-generation underlayment with three-dimensional mesh attached to breathable underlayment, which eliminates the need for purlins. The product he currently distributes is the nail down RoofAquaGuard UDLX. If choosing this option, it is important to note that one layer of shingles weighs from 2.4 to 3.2 pounds/square foot. And finally, it is the only roofing material that was able to stand up against salt water exposure in an ocean environment. The final product can be used in new and retrofit projects. Enkamat is also used for sound control in roofing and Colbond’s other sound control products are used to keep sound from traveling between different levels inside of buildings. The foil is removed before roll forming and the steel is corrugated together with the fleece product. If re-roofing, you have two options. We are here to help. If there’s no air space the moisture never dries out and can lead to premature degradation of the metal roof. Colbond started out in subsurface drainage and sound control, then moved to roofing and green roofing products. If desired, you can also place the underlayment right over the old shingles or purlins to act as an added barrier from moisture and the elements. Traditionally, metal roofs have used standard 30-pound felt paper underlayment. “In Europe underlayment is not considered breathable unless it has at least 100 perms. When you put on a metal standing seam roof, or architectural panels, you need to create a space between the deck and metal panels to allow airflow to remove the moisture. These are large boards attached to the rafters and purlins of your roof which serve as structural support, barriers between the roof and the lower parts of the substructure and material to attach your underlayment to. The first goal of roofing underlayment is to keep the roof deck dry before installation of the metal roofing material. Benefits of Metal Roofing in Wildland Urban Interface Areas, Metal Roof Performance in Coastal High Wind Regions, Decra Shingle XD – An Impressive 50-Year Roof, Metal Roofing and the 2018 California Carr Fire – How One Home Survived, Condensation and Ice Damming on a Metal Roof. “Typically under metal roofs the nylon products are used but some customers prefer our polypropylene products. Water damage can spread throughout your whole house, which can weaken overall structure and lead to mildew and mold, hence the purpose of roof maintenance and routine checkups. In actuality, some neighborhoods or new residential developments may have restrictions or specific guidelines for the use of roofing materials. These products work best in buildings with any kind of activity that creates moisture or humidity that will eventually find its way into the attic space and the metal roof. Some of its thinner three-dimensional mats will reduce heat gain by 23 degrees; thicker ones can reduce it by at least 40 degrees. However, if the existing shingles are rotting or deteriorating, it will be necessary to remove these shingles, to at the very least, make an assessment of the underlying structure to determine its safety. The fibers are soaked and during the curing process they expand to create high-density fiber. Once you determine the structure to be safe and sound, you can begin installing the new metal roof. Click here to get instant online pricing. This type of assembly is designed to dry to the interior, so the assembly should never include an interior polyethylene vapor barrier. The product uses layered synthetic non-woven fleece with unique Thermoplastic Microspheres. Customer service and pricing available from 8:00 am to 5:00 pm MST Monday – Friday. And for added warmth, noise reduction and protection against condensation, you can install additional insulation in the spaces between your 2” x 4”s. “Our company got into condensation control when we were asked by a zinc manufacturer to help prevent white rust. This is most easily done by getting into the attic and seeing if there are any water damages sheets of decking. Underlayment must also act as a secondary weather barrier in case the roof fails. Some good choices for aluminum roofing include the Grandrib 3, Grandrib 3 Plus, Alutuff or Alutuff II metal panels. If there are gutters installed on the eaves, the eave flashing should be installed to overhang the lip of the gutter by about 1/2-inch. Grace Ice and Water Shield 36 in. “Most of the time our product is used in open framed buildings. Purlins are 2 by 4 feet and are installed much like metal roofing. However, it is important that you know the weight capacity of your roof and how many layers of shingles are currently on the roof. “Our products are used all over the country wherever there are temperature swings. By Marge O'Connor, DesignandBuildwithMetal.com. “When you have a climate-controlled building there is not much use for our product unless it is a retrofit where the old roof stays and CondenStop is put under the new roof so that condensation will not form. Although adding a metal roof will add dead weight of only 0.8 to 1.5 pounds per square foot, it is crucial that you figure the weight capacity before determining whether it is safe to install the roof on top of another. Left untreated, unwanted moisture can damage wood and cause corrosion of metal decking, roof panels and fasteners in the roof structure. In installation, be sure to space the purlins no more than 24” horizontally. First, a quality underlayment should always be installed between the metal roofing and the solid decking (or between the metal roofing and any existing shingles that the installation may be occurring over). Buildings where this product is used are not climate controlled. Ours is a breathable product that has a very open structure and a high absorption capacity. Project, news and product submissions are welcomed...see information in Contact Us section. 24 " 6 " Installation Over an Existing Roof Covering: Installation over an existing roof covering is limited to a Limitations: Roof Framing: Install the metal roof panels over a minimum 16-gauge steel purlins as specified in Table 1. David Nemes, President of Nemco Industries, Inc., West Vancouver, BC, Canada, noted that lack of adequate air space is a typical problem. It’s an all-in-one product called Dry-Tech that we exhibited at METALCON.”. So our products are used in roof underlayment, rainscreens sound control, mortar catching devices, vegetative roof drainage, and subsurface drainage around athletic fields. The very large internal surface (up to 60 SF per SF of fleece) and the distribution of large and small pores create the critical characteristics for the effective prevention of sweating and dripping of metal roofs. Make sure your roof decking is in good shape. Before considering this option however, one must first research their local zoning and code restrictions relative to roofing options. When you have a standing seam roof placed directly on underlayment there is no space between so our product won’t work there. Standing seam metal roofs will also work but do not fit most household budgets. ~ Dave. You also need to install spacers close enough so you don’t have oil canning, and to eliminate problems if someone needs to walk on the metal sheathing.”. x 75 ft. Finally, it is suggested to use sealing sidelaps as well as endlaps with butyl or butyls sealing tape to ensure a strong weather seal. http://www.albertsroofing.com/Tin Roofing photo_gallery.htm First, you can pull back the shingles to get to the existing substrate, which is a costly effort. A similar type product is used with rainscreens to allow drying of any moisture that gets in behind the wall. 3) Install 1×4 Purlins down over the Shingles before Installing the Metal Roof The third way to install a metal roof over shingles is by applying 1×4 purlins over … When condensation occurs, the CondenStop fleece absorbs, stores and re-releases significant quantities of condensed moisture. They do all insist that decking NOT BE OSB for all the reasons others have mentioned. For example, if working with a thickness of 1 ½”, #9 screws are adequate but when attaching the panels to either plywood or OSB, you will need larger, #14 screws. Components like ridge caps, interior gutters and other parts that are prone to cause condensation problems can be covered with CondenStop too. See. BUILD June/July 2007 and underlay used with concrete or clay tiles, where 150 mm minimum laps are required. This underlayment protects the decking or old shingles from any condensation which may occur on the back of … “The metal panel manufacturer has to add a step in the production process, but it is fairly easy to do and we help them with it. And, when reroofing, the valleys must be filled in at least 12” from the center. I also … If this is the case, you will have to remove the old shingles. This can be done in a few ways, including installing the metal roof on top of the existing asphalt shingle roof. Environmental (green) issues, such as sustainability and cool initiatives, are also covered. Z Purlin (Zed Purlin) Metal Beams Z purlin gets its name from its z shape, as it is shaped like the letter z. Finally, when you do not completely remove the roof and attach the panels to roofing shingles, imperfections such as waves and dips in the metal will be more clearly visible because of the need to fasten them tightly to the existing shingles. 24 for siding. The standard 30 pound felt will not work when used under a standing seam roof. When the temperature of a metal roof drops below the dew point, the CondenStop fleece will absorb and store the condensing water vapor. Designed by Elegant Themes | Powered by WordPress, Please call us toll-free at 1-877-833-3237. with any questions or quote needs! In addition to metal panels and metal trim, we also carry a full complement of fasteners, clips, underlayment, 1×4 purlins (and other structural components), tools, skylights, R-foil radiant barriers, and more. This underlayment is a suitable barrier; however the appearance of the metal roof can adversely be affected as it is difficult to use fasteners with this product. On a sloped metal roof there is a vent at the bottom to allow air in and natural convection takes air at the top out,” notes Wingfield. Consequently, Fabral discourages using this method. Without the space, breathable doesn’t make any sense whatever. Most breathable underlayments are well above those criteria. As far as condensation being affected by the need to design buildings for greater energy efficiency, Wingfield says: “We’re seeing more interest and more demand for both. Both of these types are also sound absorbent up to 8 – 9 decibels. It’s an all-in-one product called Dry-Tech that we exhibited at METALCON.” “Putting purlins on the roof is time consuming and sometimes not desirable. For example, if you install resilient tiles or sheet flooring over a subfloor, any bumps, dips, or voids in the subfloor may be evident in the finished flooring. He notes that nail-down synthetic roofing underlayments offer a lot of advantages. In this case you will need to lay a slip sheet of red rosin paper before laying the felt. No. Allan Wingfield AIA, Product Manager, Colbond Inc., Enka, NC, offers other solutions. This will prevent damage to the deck, stemming from rot and mold, over the long term life of the structure. For added protection against ice and other elements, install ice and water shields along the eaves in valleys or where there is the possibility of cold weather. Underlayment vs Purlins Installation Another option for installing a metal roof over shingles requires first laying a vapor barrier pound felt followed by the Grandrib 3 panels. Underlay shouldn't be necessary if done correctly, and the ceiling/attic area is sealed from indoor condensation. If weight allows and the under roof is in decent condition, you may be able to save on the cost of a tear-off. Matthew Bouril says: June 20, 2019 at 11:48 pm. Over the last 10-15 years, the roofing underlayment market has undergone a major shift from traditional asphalt felts to synthetic underlayments. A product like this does multiple things. I can't afford to deck with 5/8 or 3/4 ply and pay upwards of $150 a square for structural panels. Although all roofing materials can be subject to condensation, a benefit of metal roofing over other materials is that metal doesn’t absorb moisture. To save on time and costs, it is important to educate oneself before getting started. “They are stronger than saturated felt, which usually breaks down due to UV and does not last more than 15 to 20 years. If there are two layers there, it will weigh anywhere from 5.0 to 6.0 pounds/square foot. Nemco Industries is the North American marketing and sales arm for Sweden-based Nordic Waterproofing Co. Ltd., which also has manufacturing plants in Denmark, Finland and Sweden. Plywood underlayment is typically needed when a floor material must have a very smooth, flat surface. There is a third product that is sometimes used and specified in new construction: That product is a mesh that would go on top of and over the other underlayment used. Nemes suggests that breathable synthetic underlayment will allow moisture to dissipate through the membrane and rid the building of moisture from within as long as there is a space between the deck and the roofing. Now manufacturers of zinc roofing have in their standards a requirement to have an air gap layer under the roof,” Wingfield says. If your building will have a finished interior or will be heated and cooled it may be worth considering one of the methods that use an underlayment of OSB Sheathing and Roof Felt. Go both ways, as the roof pricing available from 8:00 am 5:00. High absorption capacity life span buildings where this product is manufactured in the roof rafters with a underlayment... 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